Acrylic Technologies Australia

Acri-Bond UV2046

$65.00$880.00

ACRI-BOND UV2046 is a medium viscosity photo-curing adhesive designed for the bonding of ABS, HIPS, PS, PC, PVC and Acrylics, etc. The thin film of ACRI-BOND UV2046 is transparent and clear. ACRI-BOND UV2046 should fast-cure under the visible light. Showing perfect adhesion strength, ACRI-BOND UV2046 is an excellent Photo-curing adhesive especially for acrylics and PC. The adhesion strength of ACRI-BOND UV2046 is stronger than the original materials.

Description

Acri-Bond UV2046 is a UV Light Curing Adhesive Medium Viscosity 60±10 (CPS@25℃). The photo-curing adhesive is designed for the bonding of ABS, HIPS, PS, PC, PVC and Acrylics. UV Glue Adhesion has been shown to be stronger than the original materials that it is bonding to. It is really easy to get perfect bubble free joints with UV Glue!

The benefits of UV Adhesives is that you are able to position the joint exactly how you want and have it perfect before setting the UV Adhesive off. You are able to remove bubbles by tapping the joint or using a vibrating gun. There should not be any bubbles in the glue unless it has been recently shaken. If you made a mistake you can simply wipe the glue away and start over. We will have some clear tapes on the market soon to help with perfecting your UV Gluing.

 

Choosing Between UV Glue Viscosities

  • Acri-Bond UV1035 – Low Viscosity (water thin) 25±5 (CPS@25℃). Used for joints that require a capillary effect but do not require any gap filling.
  • Acri-Bond UV2046 – Medium Viscosity (Syrupy like Acri-Bond 125) 60±10 (CPS@25℃). It can be used for capillary effect if when you cut the acrylic miter you cut at 44°-44.5° to allow the glue to flow into the joint. It can also be used by applying and pressing the two surfaces together and used for mild gap filling.
  • Acri-Bond UV3232 – High Viscosity (Similar Viscosity to Honey) 900±100 (CPS@25℃). Can be used for face to face joining, using to ‘tack’ a joint, also be applied on the joint then pressed together. Has good gap filling capacity and hardly runs due to the viscosity.

For a visual comparison check our YouTube Videos to compare.

 

Suitable UV Torch

Our UV Glues and many other brands of UV Glues require a 365nm Frequency to cure the UV Glue. If this frequency is not focused on 365nm it will only skin the top few layers of the glue, making it seem like it is set but in reality it has not been fully cured and will likely fall apart when put under tension.

 

The difference lies in the LEDs Japanese and some Korean Made LEDs are focused to be at 365nm and are 1% at most away from 365nm. Which is approximately a +- 4nm range. The average peak of the frequency is at 365nm. This is a reliable torch as you know for certain the frequency is always at 365nm.

 

Whereas the cheap alternatives use cheap Chinese LEDs which have a stated frequency of 365nm but are on a wider spectrum of light. Which are approximately 28% away from the stated amount. The peaks are generally around 395nm-425nm. These LEDs are unreliable and will not properly cure most UV Glues on the market.

 

We have two options available on the market. A UV Rechargeable Torch Kit for one smaller jobs. UV Curing System for larger and more frequent jobs. Both of these UV Lights are 365nm spec perfect for our UV Glues and other types UV Adhesives on the market too.

 

Physical properties of ACRI-BOND UV2046

Appearance Light Yellow Liquid
Colour Gardner Scale 3-4
Viscosity @25°C cps 60 +/-15
Specific Gravity (20/20°C) 1.063
Flash point Set flash, °C >104
Solvent Content % 0

Characteristics of ACRI-BOND UV2046

  1. Formulated to be flexible, maintaining fragile component integrity during thermal cycling.
  2. Excellent mechanical properties for adhesion.
  3. Widely used on adhesion between different plastics.

What to check when using UV Adhesives

When using UV Adhesives three things are important to check.
  1. The right frequency UV Torch – If a quality 365nm UV Light isn’t used you will likely not fully cure the UV Adhesive. You may only cure the skin or slightly cure it. This will result in a failure of the joint.
  2. UV Adhesive is not water proof – Continuous exposure to water ie – aquarium or outdoor signage will cause the bond to break up overtime. We always recommend using another glue like Acri-Bond 290, Acrifix 192 or Acri-Bond 204 to seal the joint after you have used the UV Glue if it is going to be outside or used for holding water.
  3.  That the UV Light actually penetrates through one side of the plastic – The best way to check this is by putting a white piece of paper on a table and holding the plastic that you are going to use over it. If a similar amount of UV light passes through the plastic as it does with no plastic there you are okay to proceed. If only a small beam or no beam passes through you cannot use that type of plastic. This is due to either the plastic being opaque and not allowing any light through or if clear or tinted there are UV Inhibitors and Blockers that do not allow light to pass through. You will have to source another brand of plastic.

Mechanical Properties

Durometer Hardness, Shore D D50 +/-2
Water absorption 7 days % 3
Boiling water Test 1000C/24 hours Pass
Temperature Range -40°C to 100°C
Adhesion strength (acrylic vs. acrylic) kgf/cm2 >70.51

Cure schedule

They are solvent free materials that cure in seconds when exposed to the 365-436nm UV light with the accumulated energy of 1,500-3,000mJ/cm2 at recommended curing time of 10-15 sec

Storing condition

ACRIBOND UV20146 should be kept without any possibility of light exposure. Uncured material must be protected from exposure to air or oxygen to maintain viscosity and stability during application. It has a 18 month minimum shelf life when stored in dark place below 250C in original, unopened containers. Opened containers must be sealed to prevent oxygen induced polymerization and to maintain viscosity.

Caution

For industrial use only. Avoid breathing vapors. Avoid contact with eyes and clothing. In case of contact, immediately flush with water for at least 15 minutes; for eyes, get medical attention. Wash clothing before reuse. Keep out of reach of children. Do not take internally. If swallowed, vomiting should be induced at once and a physician called.

MSDS

Acri-Bond UV2046 MSDS

Videos

More Information

UV Adhesives for Plastics

ACRI-BOND range of UV curable adhesives represents a new dimension in light curing technology. The UV adhesives are solvent free, containing only reactive components. A highly cross-linked polymeric matrix results on curing without evaporation or the elimination of volatiles. All UV adhesives are 100% reactive systems and were developed to sharpen and maintain the end-user’s competitive edge through cost effective parts processing.

 

Product information

  1. Bonding: plastic (ABS, PMMA, PVC, PC, PET) to itself or glass
  2. Feature: High toughness. Not degumming and cracking after cycle test of high or low temperature.
  3. Appearance: clear
  4. Application: plastic fabrications, furniture and plastic crafts

Crystal clear, bubble free joint cures best after exposure to about 15-20 sec of high intensity UV light (see our UV equipment page).

ATA Pty Ltd selected 3 products (Low, Medium and High viscosity) that will cater for most applications in Plastics Fabrications industry.

 

ACRI-BOND UV1035 – UV LIGHT CURING ADHESIVE LOW VISCOSITY: 25±5 (CPS@25℃)

ACRI-BOND UV2046 – UV LIGHT CURING ADHESIVE MED VISCOSITY: 60±10 (CPS@25℃)

ACRI-BOND UV3232 – UV LIGHT CURING ADHESIVE HIGH VISCOSITY: 900±100 (CPS@25℃)

 

So, you may apply it with capillary effect (Low and Medium) with needle or directly from black tubes. ATA UV adhesives (Medium to High viscosity) have good gap filling properties so it can be used on saw cut acrylics as well.

It is safe for use over laser cut or diamond polished surfaces as it will not craze.

Please test properties and curing speed before use.

 

UV CURING TECHNOLOGY

Why UV Curing?

One part adhesives that cure using ultraviolet light provide an extremely convenient method of curing on demand, unlike two part adhesives that need to be mixed and used within a certain time frame. Not only is this more convenient for the user, it also eliminates many potential sources of process variability.

 

What is UV Light?

Ultraviolet light is a particular portion of the light spectrum, typically considered to be in the wavelength range from 200 nm (nanometers) to 400 nm. The most significant property of UV light is its intensity. The intensity of light, which can be measured by a radiometer, is designated by milli-watts per square centimeter (mW/cm²) or Watts per square centimeter (w/cm2). The key to UV curing is matching the wavelength range of the spectrum to a photo-initiator in an adhesive.

 

Every high performance adhesive has at least two components to it. An obvious example is the two-part, room temperature curing material already mentioned. A less obvious example would be contact cement, where only a single material is handled. For this kind of adhesive to work, a solvent must evaporate from the product, leaving the actual bonding resin behind. So, the resin is one part and the solvent is the second part.

In an ultraviolet-curing adhesive, there are also two components. One part is the adhesive itself and the second part is the photo-initiator which will not react with the resin by itself. The photo-initiator must absorb the ultraviolet light before curing takes place. When the UV light is delivered, the photo-initiator will undergo a chemical reaction and cause the adhesive to harden.

 

Why Use UV Adhesives?

  • No two part mixing required
  • Cure on demand
  • Environmentally friendly
  • Faster, stronger cures
  • Minimizes adhesive shrinkage
  • Decreases moisture absorption
  • Increases humidity resistance
  • Decreases out gassing
  • Reduces defects while increasing yield
  • Reduces cost

SAFETY

While “black lights” do produce light in the UV range, their spectrum is confined to the long-wave UVA region.

UV hand held devices supplied by ATA Pty Ltd are selected to provide UVA light at 365 nm required for our adhesives cure process.

UVA is considered the safest of the three spectra of UV light.

It is the higher energy (short-wave) light in the UVB and UVC range that is responsible for the DNA damage that leads to skin cancer.

UVA light is much lower in energy and does not cause sunburn.

UVA is capable of causing damage to collagen fibers, so it does have the potential to accelerate skin aging and cause wrinkles.

UVA can also destroy vitamin A in the skin.

UVA light can cause DNA damage, but not directly like UVB and UVC.
Due to its longer wavelength, it is absorbed less and reaches deeper skin layers (the leather skin), where it produces reactive chemical intermediates, such as hydroxyl and oxygen radicals, which in turn can damage DNA and result in a high risk of melanoma.

The weak output of black lights, though, should not cause DNA damage or cellular mutations the way sunlight can, although there are reports stating that the type of UV radiation used for suntan (UVA) can cause DNA damage, photo-aging (damage to the skin from chronic exposure to sunlight) and skin cancer as well as toughening of the skin, suppression of the immune system, and cataract formation after overexposure.

 

Acrylic Technologies Australia Pty is nevertheless proposing compulsory use of protective equipment when working with UV light we supply:

Protective clothing – preventing prolonged skin exposure

Protective UV glasses – preventing prolonged eye exposure

Protective shoes – preventing electrical shocks if working with 240V equipment

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